PARMACO Metal Injection Moulding AG

Fischingerstrasse 75
CH-8376 Fischingen

Phone: +41 – 71 – 977 21 41
FAX: +41 – 71 – 977 21 22

Email: info@parmaco.com
Web: www.parmaco.com

Quality management: Certificate (PDF)

Representation in Austria since 2011

Burde & CO GmbH
Phone: +43 – 1 – 4023973 – 0
Email: service@burdeco.com

MIM procedure
  • The MIM procedure combines the classic powder metal sintering technology with injection molding technology from plastics technology.
  • The finest metal powders are mixed with an organic binder system and processed into an injection-moldable mass.
  • Subsequent processing takes place in slightly modified injection molding machines into so-called “green parts” = handleable, dimensionally stable parts, but with low strength; these parts are approximately 18% larger than the finished product.
  • After demoulding, the parts are again debound. This takes place in a chemical and a thermal step. Then there is a porous part (“blueing”) with relatively low strength.
  • The complete conversion into a body with comparable properties of a metal body machined from solid takes place in the final sintering process at temperatures close to the melting point. The diffusion processes that take place lead to a dense metallic body. The associated loss of volume is significantly higher than in plastics processing and is taken into account accordingly in the design.
  • In many cases, the parts produced in this way do not require any post-processing. If necessary, all conventional methods can be used (grinding, drilling, coating, electroplating, hardening, etc.).
Applications
  • Automotive industry
  • Medical technology
  • Connection technology
  • Precision engineering industry
  • Military technology
  • Power tools
  • Lock technology
  • Telecommunications
Advantages
  • Production of complex geometries (holes, undercuts, gears, grooves)
  • Manufacture of thin-walled components
  • very high dimensional accuracy
  • high temperature resistance

MIM – classic puller metallurgy

  • higher density
  • better mechanical properties
  • Possibility of complex geometries

MIM – fine casting

  • usually no post-processing
  • better tolerances
  • Production of complex geometries
MIM - fair construction
  • wall thickness as uniform as possible
  • avoid wall thickness jumps
  • radii at transitions
  • straight bearing surfaces for sintering

Construction

Materials

Alloyed steels
Material Nr. Steel type Composition (wt%)
C Si Ni Cr Fe Other
S 6-5-2 1.3343 high speed steel 0.95 – 1.10 <0.45 3.80 – 4.50 bal. W, Mo, V
AISI 4340 1.6565 tempered steel 0.38-0.44 <0.35 1.65-2.00 0.7-0.9 bal. Mo, Mn

 

Properties (sintered)

 

Material Nr. sintered density
[g/cm3]
Rp0.2
[MPa]
Rm
[MPa]
A
[%]
hardness
S 6-5-2 1.3343 8.0
AISI 4340 1.6565 7.4 >500 >900 ca. 9 ca. 150 HV1
Steels stainless
Material

Nr.

Steel type Composition (wt%)
C Si Ni Cr Fe

Other

AISI 17/4 PH

1.4542
1.4548

precipitation hardening
steel
<0.03 <1.00 3.0 – 5.0 15.5-17.5 bal.

Cu, Nb+Ta

AISI 316L

1.4404
1.4435

Stainless steel <0.03 <1.00 10.0 – 14.0 16.0-18.0 bal.

Cu,Nb

 

Properties (sintered):

 

Material

Nr.

sintered density [g/cm3] Rp0.2
[MPa]
Rm
[MPa]
A
[%]

hardness

ISI 17/4 PH

1.4542

>7.6 (>97.5%) ca. 700 ca. 820 ca. 10

ca. 300 HV10

AISI 316L

1.4404

>7.6 (>97.5%) ca.150 ca. 480 ca. 55

ca. 120 HV1

FeNi alloys
Material

Nr.

Steel type Composition (wt%)
C Si Ni Cr Fe

Other

FeNi2

sintered steel <0.01 <0.20 2 bal.

FeNi7

sintered steel <0.01 <0.20 7 bal.

FeNi36

1.3912

sintered steel 0.01 <0.20 36 bal.

FeNi42

1.3917

sintered steel 0.01 <0.20 42 bal.

F15

1.3981

sintered steel 0.01 <0.20 31 bal.

15% Co

 

Properties (sintered):

 

Material

Nr.

sintered density
[g/cm3]
Rp0.2
[MPa]
Rm
[MPa]
A
[%]

hardness

FeNi2

>7.8 (>98%) 200 350 ca. 26

ca. 150 HV1

FeNi7

>7.8 (>98%) 290 430 ca. 26

ca. 150 HV1

FeNi36

1.3912

>7.8 (>98%) 310 480 ca. 30

ca. 140 HV1

FeNi42

1.3917

>7.8 (>98%) 300 500 ca. 30

ca. 140 HV1

F15

1.3981

>7.9(>98%) 380 540 ca. 30

ca. 160 HV1